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聯絡資訊
H, 18Floor, Shangbu Building,No. 68 Nanyuan Road,Shenzhen, Guangdong, China
電話：86-138-23151860
傳真：86-755-83660116
rubber mold spin casting equipments
產品型號：ATSC12 SC12 VSC12 MC12 VMC12 MVP12 APM12 EMF120
產品分類：自動化設備/產業機械 / 其他產業機械 / 壓鑄機械
產品特色
Spin casting, also known as centrifugal rubber mold casting (CRMC), is a method of utilizing centrifugal force to produce castings from a rubber mold. It's a popular technique in the jewelry industry, as well as in the manufacturing of small metal parts that require high precision, such as collectible miniatures, fishing lures, and various components in the automotive and aerospace industries. Here's a breakdown of how spin casting works:
產品規格
1/. Automatic 3-station Centrifugal Casting Machines
It is used to produce castings such as buckles and accessories for the leather industry and garment industry, imitation jewelry, promotion gifts, medal, and figurines etc from low melting zinc alloy, tin alloy or pewter alloy in the rubber mold. Production output up to 240 casting operations per hour.
Features:
- Compact design, spin casting and metal melting furnace integrated together.
- Tri-station for high efficiency.
- Precious Index rotary table, speed adjustable.
- Automatic feeding and automatic control make precision repeat production, and effectively saving time and labor.
- Independent mould pneumatic camping system with independent pressure regulator and pressure gauge.
- Variable frequency drive adjusts centrifugal speed and indexing speed from 0-1400 rpm
- Specially designed heated casting channel controlled by thermostat reduces the operation temperature of the metal and extend the working life of the channel.
- Safety protection of the centrifugal area.
- Touch screen control panel digital displays and sets all functions, speed, time and temperatures etc.
- PLC setting and controlling all production cycles, time, speed, rotary direction, temperatures, etc. Programmer and store of the setting for each mold.
| Model | ATSC12 | ATSC14 |
| Station | 3 | 3 |
| Mold dia. max | 12" | 14" |
| Mold Thickness, mm | 0-120 | 0-120 |
| Pressure, kg | 0-7 | 0-7 |
| Centrifugal motor, kW | 1.5 | 1.5 |
| Centrifugal speed, rpm | 50-1400 | 50-1400 |
| Indexing table motor, kW | 0.4 | 0.4 |
| Indexing speed, rpm | 50-1400 | 50-1400 |
| Furnace loading, kg | 85 (zinc alloy) | 85 (zinc alloy) |
| Furnace, kW | 9 | 9 |
| Casting channel, kW | 4 | 4 |
| Option | Platform | Platform |
2/. Automatic single station centrifugal casting machine
Automatic centrifugal casting machine is used to produce precision casted buckles and accessories for the leather industry and garment industry, imitation jewelry, promotion gifts, medal, and figurines etc. from low-melting zinc alloy or tin-lead alloy.
Features:
- Compact design, spin casting and metal melting furnace integrated together.
- High efficiency.
- Automatic feeding and automatic control make precision repeat production, and
effectively saving time and labor. - Variable frequency drive adjusts centrifugal speed from 0-1400 rpm.
- Safety protection of the centrifugal area.
- Touch screen control panel digital display and setting, speed, spinning time and fill time, etc.
- PLC setting and controlling production cycles, time, speed and formulas.
Programmer and store of the setting. - Automatic diagnose mold missing.
- Built-in fan forced cooling rubber mold improved working life of the mold.
- Easy operated and maintained
| Model | ASC9 | ASC12 |
| Station | 1 | 1 |
| Mold dia. max | 9" | 12" |
| Mold Thickness | 0-50mm | 0-50mm |
| Pressure | 0-7KG | 0-7KG |
| Centrifugal motor | 0.75KW | 0.75KW |
| Centrifugal speed | 50-1400rpm | 50-1400rpm |
| Furnace loading | 70kg (zinc alloy) | 70kg (zinc alloy) |
| Furnace | 7.5KW | 7.5KW |
3/. Semi-automatic 3-station Centrifugal Casting Machines
Application:
It is used to produce casted buckles and accessories for the leather industry and garment industry, imitation jewellery, promotion gifts, medal, and figurines etc from zinc alloy, tin alloy, other metals, wax, or resin. Production output up to 200 casting operations per hour.
Features:
- Welded steel structure
- Precious Index rotary table, speed adjustable.
- Independent mould pneumatic camping system with independent pressure regulator and pressure gauge.
- Variable frequency drive adjust centrifugal speed and indexing speed from 0-1400 rpm.
- Safety protection of the centrifugal area.
- Touch screen control panel digital display all functions, speed, time.
- PLC setting and controlling all cycle functions, centrifugal time, centrifugal speed.
- Automatically diagnoses whether the rubber mold is placed or not.
- Built-in fan forced cooling rubber mold improved working life of the mold.
- Easy operated and maintained
-
Model STSC12 STSC14 Mould diameter max 12" 14" Mould Thickness 0-100mm 0-100mm Pressure 0-7KG 0-7KG Centrifugal motor 1.5kw 1.5kw Centrifugal speed 50-1400rpm 50-1400rpm Indexing motor 0.4kw 0.4kw Indexing speed 50-1400rpm 50-1400rpm
4/. Semi-automatic Centrifugal Casting Machines
Application:
It is used to produce casted buckles and accessories for the leather industry and garment industry, imitation jewelry, promotion gifts, medal, and figurines etc from zinc alloy or tin alloy.
Features:
- Digital speed display.
- Digital timer for centrifugal time setting.
- Digital counter.
- Cover Automatic open / close design, effectively saving time and labor.
- Adopt variable frequency driver for speed regulation in range 50-1400 RPM for more processing options
- Safety protection of the centrifugation area
- Electronic emergency brake system
- Easy operated and maintained.
| Model | SC12 | SC14 | SC16 | SC18 | SC20 | SC25 |
| Mould dia. max | 12" | 14" | 16" | 18" | 20" | 25" |
| Mould Thick, mm, max | 120 | |||||
| Centrifugal Motor, Kw | 0.75 | 1.5 | 1.5 | 1.5 | 2.25 | 3 |
| Speed,RPM | 50-1400 | |||||
5/. Semi-automatic Vacuum Centrifugal Casting Machines
Application:
It is used to produce precision casted buckles and accessories for the leather industry and garment industry, imitation jewelry, promotion gifts, medal, and figurines etc from zinc alloy or tin-lead alloy.
Features:
1. Efficient vacuum pump, centrifugal casting cycle shorted, cooling faster, rubber mold working life prolonged
- Digital speed display, digital counter.
- Digital timer for centrifugal time setting.
- Cover Automatic open / close design, effectively saving time and labor.
- Adopt variable frequency driver for speed regulation in range 50-1400 RPM for more processing options
- Safety protection of the centrifugation area
- Electronic and pneumatic double emergency brake system
- Easy operated and maintained.
| Model | VSC12 | VSC14 | VSC16 | VSC18 | VSC20 | VSC25 |
| Mould dia. max | 12" | 14" | 16" | 18" | 20" | 25" |
| Mould Thick,mm | 0-120 | |||||
| Clamping pressure | 0-0.7MPa | |||||
| Centrifugal Motor, Kw | 0.75 | 1.5 | 1.5 | 1.5 | 2.25 | 3 |
| CentrifugalSpeed,RPM | 50-1400 | |||||
| Vacuum pump pressure | 0.07MPa | |||||
| Vacuum pump motor | 0.75 | 0.75 | 0.75 | 0.75 | 1.5 | 1.5 |
6/. Manual Centrifugal Casting Machine
Product Feature:
- Digital speed display.
- Timer for centrifugal time setting.
- Digital counter.
- Adopt variable frequency driver for speed regulation in range 50-1400 RPM for more processing options .
- Safety protection of the centrifugation area .
- Electronic emergency brake system.
- Easy operated and maintained.
| Model | MC12 | MC14 | MC16 | MC18 |
| Mould diameter max | 12" | 14" | 16" | 18" |
| Mould Thickness, mm | 0-120 | |||
| Pressure, kg | 0-7 | |||
| Power, kW | 0.75 | 1.5 | 1.5 | 1.5 |
| Speed, rpm | 50-1400 | |||
7/. Manual Vacuum Centrifugal Casting Machine
Product Feature:
- Efficient vacuum pump, centrifugal casting cycle shorted, cooling faster, rubber mold working life
prolonged. - Speed display.
- Timer for centrifugal time setting.
- Digital counter.
- Varibale frequency driver speed regulation in range 50-1400 RPM for more processing options.
- Safety protection of the centrifugation area.
- Electronic emergency brake system.
- Easy operated and maintained.
| Model | VMC12 | VMC14 | VMC16 | VMC18 | ||
| Rubber mold dia. max | 12" | 14" | 16" | 18" | ||
| Rubber mold thickness, mm | 0-120 | |||||
| Claming pressure, kg | 0-7 | |||||
| Centrifugal | Power, kW | 0.75 | 1.5 | 1.5 | 1.5 | |
| Speed, rpm | 50-1400 | |||||
| Vacuum pump | Pressure, Mpa | 0.07 | ||||
| Power, kW | 0.75 | 0.75 | 0.75 | 0.75 | ||
8/. Automatic vulcanizer with HMI
Automatic vulcanizer for curing silicone or organic rubber moulds.
Features:
1. PLC Automatic intelligent vulcanizing control.
2. Touch-screen control panel.
3. Automatic pressure regulation.
4. Digital temperature controller.
5. Curing cycle timer.
6. Automatic forced cooling
7. Digital display temperature and time.
8. Maximum pressure protection
9. Hydraulic group with motor pump and oil pressure release valve.
10. Electro-valve controlled plate opening.
11. Environmental and energy saving insulation design to provide a better temperature uniformity and energy cost saving.
| Model | APM12-I | APM14-I | APM16-I | APM18-I | APM20-I |
| Mould diameter max | 12" | 14" | 16" | 18" | 20" |
| Mould thickness, max | 150mm | ||||
| Heating | 6KW | 6KW | 9.6KW | 10.8KW | 12KW |
| Motor | 1.5KW | ||||
| Pressure,max | 32T | 32T | 50T | 50T | 50T |
Model APM12-I APM14-I APM16-I APM18-I APM20-I
Mould diameter, max 12" 14" 16" 18" 20"
Mould thickness, max 150mm
Power 6KW 6KW 9.6KW 10.8KW 12KW
Pressure, max 32T 32T 50T 50T 50T
9/. Automatic vulcanizer Automatic vulcanizer for curing silicone or organic rubber moulds for centrifgal casting for bucket and accessories, jewelry
Features:
1. Automatic control
2. Automatic pressure regulation.
2. Automatic temperature control
3. Curing cycle timer.
4. Automatic forced cooling
5. Digital display, temperature and time.
6. Maximum pressure protection
7. Environmental and energy saving insulation design to provide a better temperature uniformity andEnergy cost saving.
| Model | APM12 | APM14 | APM16 | APM18 | APM20 |
| Mould diameter max | 12" | 14" | 16" | 18" | 20" |
| Mould thickness, mm, max | 150 | ||||
| Heating, kW | 6 | 6 | 9.6 | 10.8 | 12 |
| Motor, kW | 1.5 | ||||
| Pressure, T, max | 32 | 32 | 50 | 50 | 50 |
10/. Manual rubber vulcanizer press for centrifugal casting
Vulcanizer for curing rubber moulds for centrifugal casting.
Features:
1. Automatic temperature control
2. Curing cycle timer.
3. Digital display temperature and time.
4. Heating plates with good surfces assure perfect flatness
| Modle | MVP 12 | MVP 14 | MVP 16 | MVP 18 |
| Mould diameter, Inch, max | 12 | 14 | 16 | 18 |
| Mould thick, mm, max | 150 | |||
| Power,KW | 4.8 | 6 | 9.6 | 10.8 |
| Pressure, T, max | 32 | 32 | 50 | 50 |
Option Frame:
| Available for mold diameter | Available for mold thickness | Remark | |
| 6 inch | 14 inch | Customized from 10mm -80mm. | Other sizes also available upon requested. |
| 8 inch | 16 inch | ||
| 9 inch | 18 inch | ||
| 10 inch | 20 inch | ||
| 12 inch | 25 inch | ||
11. Silicone rubber:
Specially formulated silicone rubbers to meet different demands for spin casting of low-melt zinc alloy and tin-lead alloy with high performance and low cost characteristics.
| Available Disc diameter | Available Disc Thickness | Remark | |
| 6 inch | 14 inch | Customized from 3mm -10mm. | Other sizes also available upon requested. |
| 8 inch | 16 inch | ||
| 9 inch | 18 inch | ||
| 10 inch | 20 inch | ||
| 12 inch | 25 inch | ||
| PA | GA | BA | YB | |
| Color | purple | Green | Blue | Yellow |
| Vulcanizing Temperature | 165 °C | 150-165 °C | 165 °C | Specially developed cheaper silicon rubber, mainly used to reduce cost, not directly contact alloy. |
| Shore Hardness after vulcanizing | 75 | 65 | 70 | |
| Tear-resistant strength | 98Mpa | 80Mpa | 95Mpa | |
| Elongation | 0.32 | 0.58 | 0.72 | |
| Highest heat-resistance (10 secs | 750 °C | 500 °C | 500 °C | |
| Applicable alloy | Zinc,Zamak | Tin, lead, flat parts |
Tin, lead,miniature figurines, photo frame etc. |
Electrical furnace specially designed to be used to melt alloy (zinc alloy and tin alloy) for rubber mold centrifugal casting purpose.
Features:
Automatic control.
Energy saving Insulated protection shield and head.
Safety circuit to prevent overheated.
Temperature rises rapidly.
Automatic consistent temperature control.
Appointment heating start/stop time.
Temperature: 600 deg; C max.
| AEMF120 | EMF120 | EMF50 | |
| Capacity | 80kg | 80kg | 50kg |
| Crucible | Casted iron | Casted iron | Welded iron |
| Power | 9kw | 9kw | 6kw |
| Protect cover | Yes | Yes | No. |
| Applicable | Zamak, Lead, tin | Zamak, Lead, tin | Lead |
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