龙门加工中心 HG2016
產品型號：HG2016
產品分類：工具機產業機械 / 綜合加工機 / 龍門型立式綜合加工機
產品特色
龙门加工中心 - HG2016（或龙门铣床、龙门铣床、GMC）是一种独特的双立柱结构机床。龙门指的是悬挂在工作台上进行加工的数控铣床。正是龙门的快速移动使这种机床变得格外高效。
HG Machinetools 的龙门加工中心由工作台、龙门、滑枕、刀库、附件头库和数控系统组成。它主要适用于加工大型复杂形状的工件，包括固定梁式（横梁固定、工作台移动或旋转）、活动梁式（横梁上下移动、工作台前后移动）、活动柱式（工作台固定、龙门框架移动）和天车式（工作台固定、横梁移动）。
A. HG Machinetools 龙门加工中心 - HG2016 的优势
龙门加工中心的主轴采用高精度主轴组件、皮带式铣头，主轴由伺服电机驱动。X、y、Z 轴采用伺服控制，直连架构，配合自动润滑系统，实现机床的快速运动；X、y、Z 三个方向进给采用高精度高强度滚珠丝杠，进给速度高；驱动电机通过弹性联轴器与丝杠直接耦合，伺服电机直接将动力传递给高精度滚珠丝杠，��齿隙，保证机床的定位精度。
台湾品牌主轴采用高转速、高精度、高刚性主轴单元，轴向和径向承载能力大，转速可达 6000rpm；主轴中心采用吹气结构，在刀具释放后迅速用高压气体清洗主轴锥中心，确保刀具装夹精度；
X、y、Z 轴伺服控制，采用台湾高精度高强度滚珠丝杠直联结构，丝杠安装预拉伸，连接刚性好，进给速度高；伺服电机直接将动力传递给高精度滚珠丝杠，��齿隙，保证机床定位精度。Z 轴配有液压平衡装置，确保。
X/Y/Z 三个方向的导轨、丝杠均采用密闭保护，保证丝杠和导轨的清洁，保证机床的传动和运动精度；
机床外防护采用环形结构设计，安全可靠；
加工中心配置：高质量刀库，最短路径换刀，换刀准确，时间短，效率高，经试运行，符合可靠性要求；
采用集中自动润滑装置，定时、定量自动间歇润滑，工作稳定可靠；
整机电气系统布线整齐，结构合理，电箱密封良好，配有热交换系统，保证了良好的使用环境；
数控系统（发那科、三菱、西门子等）可供选择。系统具有完善可靠的联锁、安全保护和故障诊断报警功能，配有 RS232 通信接口；
HG 龙门加工中心操作简便、灵活、快捷。
B. HG Machinetools 龙门加工中心 - HG2016 的主要特点
a. 环保外壳
b. 集成控制器
c. 伺服电机
d. 刀具库
e. 配备 FANUC 控制系统
f. 自动润滑系统
g. HIWIN/PMI 滚柱式直线导轨
h. HIWIN/PMI 滚珠丝杠
i. FAG 轴承
j. 刀库 OKADA/Aimach
C. HG 龙门加工中心 - HG2016 的应用
龙门加工中心 - HG2016 用于钢、铸钢、铸铁等材料的数控铣、镗、钻、攻丝等加工。机床附件头可实现对各种板材、中厚板、壳体和模具等复杂零件在一个夹具中完成钻、铣、镗、铰、扩孔、攻丝等多种工序。它既可用于小批量零配件的加工制造，对复杂、高精度零件的加工更能显示其优越性，也可组成自动化生产线进行批量生产，保证零件产品质量和高效生产。
D. 可选项
1. 不同控制系统可选
2. 第 4 轴/第 5 轴 可选
3. 可选配不同的主轴速度
4. 可选配不同类型的刀库
5. 刀库刀具容量可选
產品規格
Pls do not hesitate to contact us if you need any help with your next machining centers!
CNC Control System
Fanuc(Japan), Mitsubishi (Japan), Syntec (Taiwan,China) Optional
- Adopting high-performance and highly reliable high-speed microprocessing systems;
- Dynamic simulation of tool path, intelligent warning display, self diagnosis and other features;
- Multi segment pre reading control is particularly suitable for high-speed and large-scale program processing;
- RS-232 serial transmission, memory card transmission, USB transmission, combined with DNC standard processing configuration, facilitates the transmission of large capacity programs and online processing, with better processing efficiency and effectiveness
Spindle From Taiwan, China
Speed 6000/8000/10000/12000 RPM Optional
Spindle and motor belt are designed with a 1:1 connection, and the main motor is a low inertia motor with a speed of 10000rpm. It is a wise choice for high-precision, high rigidity, and heavy cutting situations; If there are higher requirements for surface smoothness, a 12000 rpm direct spindle can also be selected.
Cooling System
HG Machine is equipped with a cooling system, and the combination of a large flow pump and many nozzles can solve the machining problems of tool overheating and workpiece deformation due to machining heat.
Some Components of Our Machines
| ITEM | HG-2016 | HG-2518 | HG-3220 | HG-5022 | HG-6025 | HG-8032 |
|---|
| Working Table Size(W x L)mm | 1400×2100 | 1600×2700 | 1800×3000 | 2000×5000 | 2300×6000 | 2500×8000 |
| Tabel Travel(X Axis) mm | 2000 | 2500 | 3200 | 5000 | 6000 | 8000 |
| Spindle Slide Travel (Y Axis) mm | 1700(Tool change stroke 1780) |
1900(Tool change stroke 2000) |
2000 | 2200(Auxiliary stroke 2700) |
2700(Auxiliary stroke 3050) |
3200(Auxiliary stroke 3800) |
| Spindle Up & Down Travel (Z Axis) mm | 800 | 800 | 1000 | 1000 | 1000 | 1250 |
| Gantry Width mm | 1700 | 1900 | 2000 | 2300 | 2700 | 3200 |
| Gantry Height mm | 1080 | 1080 | 1300 | 1400 | 1400 | 1730 |
| Distance From Spindle nose to worktable mm | 200~1000 | 200~1000 | 180~1180 | 280~1280 | 280~1280 | 300~1550(Optional Increased Height for Column by 300,500mm , & new hight would be 600~1850;800~2050) |
| T-Slot QTY-Distance*Width | 7-22×200 | 9-22×180 | 9-22×190 | 9-28×200 | 11-28×200 | Center 11-28×200 Both Sides 1-28×180 |
| Max Loading Weight Ton | 4 | 5.5 | 5 | 14 | 18 | 30 |
| Spindle Taper & Size | BT50/φ190 | BT50/φ190 | BT50-φ190 | BT50/φ200 | BT50/φ200 | BT50/φ200 |
| Spindle Transmission Type - Belt | Speed 6000r/min | Speed 6000r/min | Speed 8000r/min / Pulley transmission ratio Standard 1.5:1 ;Optional 1:1 |
Speed 6000r/min | Speed 6000r/min | Speed 6000r/min |
| Pulley transmission ratio Standard 1.5:1 ;Optional 1:1 | Pulley transmission ratio Standard 1.5:1 ;Optional 1:1 | Speed 6000r/min Pulley transmission ratio Standard 4:1 |
Pulley transmission ratio Standard 1.5:1 ;Optional 1:1 | Pulley transmission ratio Standard 1.5:1 ;Optional 1:1 | Pulley transmission ratio Standard 4:1 | |
| - ZF Speed Reduction + Belt (Optional) | Speed 6000r/min Pulley transmission ratio Standard 4:1 | Speed 6000r/min Pulley transmission ratio Standard 4:1 | Speed 12000r/min | Speed 6000r/min Pulley transmission ratio Standard 4:1 | Speed 6000r/min Pulley transmission ratio Standard 4:1 | Speed 6000r/min Pulley transmission ratio Standard 1.5:1 |
| - Gear Head(Wemas) | Max. Speed 6000r/min Pulley transmission ratio Standard 4.4:1 |
Max. Speed 6000r/min Pulley transmission ratio Standard 4.4:1 |
Speed 6000r/min Pulley transmission ratio Standard 4.4:1 | Speed 6000r/min Pulley transmission ratio Standard 4.4:1 | Speed 6000r/min Pulley transmission ratio Standard 4.4:1 | |
| Rapid Feeding Speed(m/min) | 15 | 15 | 15 | 12 | 10 | 8 |
| Cutting Feeding Speed(m/min) | 10 | 10 | 10 | 8 | 6 | 5 |
| Spec of Ball Screw for X/Y/Z | X:5010、Y:5010、Z:5010 | X:6312、Y:5010、Z:5010 | X:8020、Y:5010、Z:5010 | X:8020、Y:6312、 Z:5010 |
X:10020、Y:6316、 Z:5010 |
X:10020(Movable nut) Y:8020、Z:6316 |
| Spec of Guideway for X/Y/Z | X:Roller Type Linear Guideway 55/6 Y:Roller Type Linear Guideway 55/4 Z:Rectangular Linear Guideway |
X:Roller Type Linear Guideway 55/8 Y:Roller Type Linear Guideway 55/4 Z:Rectangular Linear Guideway |
X:Roller Type Linear Guideway 55 Y:Roller Type Linear Guideway 45 (55Optional) Z:Rectangular Linear Guideway |
X:Roller Type Linear Guideway 55/14 Y:Roller Type Linear Guideway 55/4 Z:Rectangular Linear Guideway |
X:Roller Type Linear Guideway 55/18 Y:Roller Type Linear Guideway 55/4 Z:Rectangular Linear Guideway |
X:4 x Roller Type Linear Guideway 55/36 Y:2 x Roller Type Linear Guideway 55/8 Z:Rectangular Linear Guideway |
| Transmission Type for X/Y/Z | X/Y/Z Direct Connect | X/Y/Z Direct Connect | X/Y/Z Direct Connect | X Belt Drive 2.5:1 Y direct transmission 1:1 Z direct transmission 1:1 |
X Planet Gear Transmission 4:1;Y Planet Gear Transmission 3:1; Z direct transmission 1:1(Optional : X Belt Drive 2.5:1, Y Direct Transmission 1:1; Z Direct transmission 1:1 |
X Planet Gear Transmission 3:1+ Belt 2.5:1 Y Planet Gear Transmission 4:1 Z Planet Gear Transmission 3:1(Optional : Z Belt Drive 2:1) |
| Recommended For Spindle motor | According to the Control System | According to the Control System | According to the Control System | 22kW Wide Area Motors | 22kW Wide Area Motors | 30kW Wide Area Motors |
| Recommended For Servo Motors | According to the Control System | According to the Control System | According to the Control System | X:50N·m;Y:40N·m; Z:30N·m(Contacting Break) |
X:50N·m;Y:40N·m; Z:30N·m(Contacting Break) |
X:60N·m;Y:40N·m; Z:40N·m(Contacting Break) |
| Control System | Fanuc / Syntec / Mitsubishi Optional | Fanuc / Syntec / Mitsubishi Optional | Fanuc / Syntec / Mitsubishi Optional | Fanuc / Syntec / Mitsubishi Optional | Fanuc / Syntec / Mitsubishi Optional | Fanuc / Syntec / Mitsubishi Optional |
| Tool Magazine | Optional | Optional | Optional | Optional | Optional | Optional |
| Machine Floor Space (LxWxH) | 5600×3300×3295 | 6840×3600×3295 | 8000×3710×3800 | 11750×4740×4100 | 13750×5140×4100 | 19240×6670×5470 |
| Machine Weight | 16 | 18.5 | 22 | 38 | 50 | 92 |
|---|
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